Failure Mode and Effect Analysis (FMEA) Analysis in the Production Department of PT Ciomas Adisatwa Pemalang as an Effort in the Process of Identification and Control of Hazards and Risks Jaya Maulana , M Luhur Pangestu, Wahyuningsih, Imam Purnomo
Universitas Pekalongan
Abstract
ABSTRACT
Introduction: Occupational Safety and Health (OHS) is a fundamental aspect in sustainable national development, which is regulated in Law of the Republic of Indonesia Number 1 of 1970 concerning Occupational Safety and Law Number 13 of 2003 concerning Manpower.
Methods: This study aims to identify potential hazards and analyze the level of risk of work accidents in the Production Department of PT Ciomas Adisatwa Pemalang through the Failure Mode and Effect Analysis (FMEA) method, in accordance with the provisions of Government Regulation Number 50 of 2012 concerning the Implementation of the OHS Management System. A descriptive observational approach with data collection through observation, interviews, and documentation was carried out at 27 steps of the production process, involving 15 informants from various related sections.
Results: The results of the study identified 52 failure modes with eight priority failure modes that had a Risk Priority Number (RPN) above 41, covering mechanical and physical risks such as injuries from machine blades and the danger of being hit by material. Risk control recommendations are compiled based on the hierarchy of OHS risk control (elimination, substitution, engineering, administrative control, and use of personal protective equipment), as regulated in Permenaker Number 5 of 2018.
Conclusion: The implementation of FMEA has proven effective in prioritizing risks and formulating systematic and preventive control strategies. This study provides an important contribution to strengthening sustainable OHS management to improve occupational safety and productivity in the food processing industry sector.
Keywords: FMEA analysis, hazard control, risk control
